Flying Crane
Sr. Grandmaster
my guess is somewhere around 12. It was done over a few afternoons. Knowing what I know now about it having done it once, if everything went smoothly the first time I suspect it could be done in something like 4-7 hours. I don't have any sophisticated steel-cutting and shaping tools that would likely make it all go faster and give cleaner results, but those things cost money that I'm not in a position to spend, given that I am not trying to make my living doing this. I have a hand-held power drill (make sure to use cobalt steel drill bits when drilling the steel, or you just break a bunch of bits; i wasted a lot of time trying and failing to drill the guard before I figured that out), a hack saw, a belt sander, a dremel tool, a lot of hand files, and a lot of sandpaper. Cutting the slot on the guard to run the tang thru took some time and a lot of filing. I initially tried to do a more complex design on the pommel but finally realized it wasn't going to come together like I envisioned so I scaled back to a simpler design. I wasted a lot of time on that, maybe as much as three hours.Very nice. How many hours do you think you have in that project?